Gallery/Case studies/Editorial · Predictive maintenance

CASE STUDY · MANUFACTURING

Northwind

31% less unplanned downtime across three plants.

Tier-1 auto supplier · 2,400 machines · 2025

Downtime, hours per month−31%

JANMODEL LIVEDEC

31%

less downtime

$9.4M

saved a year

14 wks

to first plant

HOW IT WORKSNorthwind

From vibration to work order, before the line stops.

Sensors

2,400 machines report vibration and heat every second

Edge gateway

Filters the noise on the plant floor

Lakehouse on Azure

Three plants, one shared history

Failure model

Flags a fault nine days before it happens

SAP work order

Raised automatically, with parts reserved

CASE STUDY · MANUFACTURING02 / 03

RESULTSNorthwind

Every plant, a third less downtime.

UNPLANNED DOWNTIME, HOURS PER MONTH

BeforeAfter

Detroit

6241

Puebla

4834

Ohio

5537

“We now fix on Tuesday what would have broken on Friday.”

VP MANUFACTURING OPERATIONS

NEXT · SIX MORE PLANTS IN 202703 / 03

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